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Modelo: XG-40
Tasa De Granulación: Hasta más del 93%; tasa de peletización 70%-90%
90% Del Diámetro Del Pellet: 3‑5 mm
Puertos De Descarga: 3 puertos para producción intermitente
| Item | Specification | Localization Adaptation Note for Overseas B‑Buyers |
|---|---|---|
| Core Working Principle | Rotating disc realizes agglomeration granulation for powder & small‑particle feedstock; material rolls inside curved disc to form round pellets | Flexible layout, fits plant‑revamp and new‑build projects across Africa, Latin‑America, Southeast‑Asia |
| Overall Disc Structure | Integral arc‑shaped pan structure; three discharge ports for intermittent production | Reduces manual workload for batch‑type production in remote sites with limited labour |
| Balling Rate Range | 70%‑93% | High pellet forming efficiency for mineral and industrial powder feedstock |
| Typical Finished Pellet Size | 90 % output pellets within 3‑5 mm | Stable particle distribution for downstream calcination or briquette workflows |
| Drive System | Flexible belt transmission between reducer and motor; smooth startup, shock‑absorbing, extend equipment service life | Mitigate current shock for sites with unstable local power grid |
| Disc‑Bottom Reinforcement | Multiple radial steel‑plate reinforcement; heavy‑duty thickened base; no anchor bolts required for installation | Greatly cuts civil‑foundation investment for old‑plant retrofit |
| Disc Inclination | Adjustable via angle shims for flexible parameter tuning | Adapt different raw‑material characteristics by modifying tilt angle |
| Cleaning Mechanism | Non‑power combined scraper assembly for pan‑wall, pan‑bottom and corner cleaning; prevents large mud‑ball formation | Auxiliary power consumption lowered, optimizes main‑motor energy‑cost |
| Applicable Raw Materials | Coal powder, cement, clinker, limestone, shale, coal gangue, clay, peat, sludge, fermented manure and other non‑viscous fine powder / small lumps | Wide raw‑material adaptability for Mineral Processing, building‑material and bio‑waste recycling |
| Emission Feature | Almost zero waste water & waste gas during granulation process | Meets increasingly strict overseas environmental‑protection requirements |
| Custom Options | Disc diameter, scraper configuration, discharge‑port layout | Motor voltage configurable for local grid; technical confirmation required before order placement |
| Target B‑End Buyer Type | Local Real‑World Pain Points | Newbase Product Quantified Advantages & Selling Points |
|---|---|---|
| Mineral powder processing plant operator (Southeast Asia) | Traditional granulation equipment delivers low balling rate; excessive irregular pellets reduce downstream calcination efficiency; complicated bolted foundation raises retrofit cost | Our High Balling Rate Disc Granulator adopts integral arc‑pan; typical reference: balling rate maintained 82‑93 %; no anchor‑bolt installation cuts civil‑work investment 55‑65 % |
| Limestone‑based building‑material producer (Latin‑America) | Pellet size fluctuates violently; large mud‑balls frequently appear; high auxiliary power consumption increases production OPEX | This Limestone Disc Granulator equips non‑power integrated scrapers; reference test: large mud‑ball occurrence greatly suppressed; auxiliary power consumption reduced 20‑28 % |
| Coal‑gangue & solid‑waste recycling investor (Africa) | Waste‑recycling projects face tight capital; old‑style granulators demand heavy on‑site modification and skilled operators; high pollutant discharge violates local environmental rules | Our Coal Gangue Disc Granulator suits multi‑waste granulation; typical reference: flexible layout for plant revamp; nearly zero waste‑water / waste‑gas output, lowering environmental compliance risk |
| Mining EPC & complete‑set‑plant importer | Need powder‑pelletizing module for tender‑based turn‑key Mineral Processing projects; lack complete English‑language erection‑operation documents | Multiple disc‑size options; deliver English O&M manual and layout drawings; easy integration for full‑scope Mining Solutions matched with feeding and drying Equipment |
R: Funciona con polvos no viscosos y materias primas de partículas pequeñas, como piedra caliza, ganga de carbón, arcilla, lodos, etc. No se recomiendan materiales muy pegajosos. Comparta sus datos de muestra de material, nuestros especialistas le brindarán consejos de configuración específicos para su granulador de disco de piedra caliza.
R: Nuestro diseño de base de alta resistencia permite el funcionamiento sin pernos de anclaje. Si lo integra con otros equipos de la línea de producción, aún se requiere una preparación básica a nivel del terreno. Si necesita soluciones mineras de alcance completo, podemos combinar unidades de alimentación ascendentes y de secado descendentes.
R: Los principales elementos de ajuste incluyen el ángulo de inclinación del disco, la velocidad de alimentación y la condición de humedad del material. El conjunto raspador sin motor mantiene limpia la superficie de la bandeja. Proporcionamos manuales de operación y mantenimiento en inglés y guía de operador por video remoto para operadores extranjeros.
¿Está buscando maquinaria duradera de alta calidad para la peletización por aglomeración de polvo, para aumentar la tasa de formación de bolas, estabilizar el tamaño de los pellets terminados y reducir la inversión en cimentaciones civiles para líneas de producción nuevas o renovadas?
Soy Melissa, directora de exportaciones de Newbase y tengo 10 años de experiencia en proyectos globales de procesamiento de minerales. Comparta su rendimiento objetivo, tipo de materia prima o cuellos de botella existentes en la planta. Nuestros ingenieros de procesamiento de minerales responderán dentro de las 24 horas hábiles con una propuesta de configuración personalizada y una cotización.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.